Product Description

                         Customized Cast Iron Transmission Gear/V-Belt/Groove/Conveyor Pulley
 

 V belt pulley specification: 

      

1) European standards :    

a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; up to 10 grooves   

b) Adjustable speed V-belt pulleys and variable speed pulley  

c) Flat belt pulleys and conveyor belt pulleys   

      

2) American standards:   

a) Sheaves for taper bushing: 3V, 5V, 8V    

b) Sheaves for QD bushings: 3V, 5V, 8V   

c) Sheaves for split taper bushing: 3V, 5V, 8V   

d) Sheaves for 3L, 4L or A, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK   

e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M  

      

3) Bore: pilot bore, finish bore, taper bore, bore for QD bushing  

1. Material:
Cast ductile iron: QT400-18, QT450-12, QT500-7, QT600-3, QT700-2
Grey iron: HT150, HT200, HT250, HT300
Other Materials: Steel, Stainless Steel, Bronze, Brass and Aluminum;
2. Process:
Sand casting, Investment casting, permanent mould casting and die casting;
3. Application:
Mining machinery, Crane;
4. OEM design/service:
Our company can supply various pulleys (OEM) according to the customers’ drawings and requirements. Please offer us your enquiry
with detailed drawings, specifications, unit weight, quality requirements and pictures. We will supply you not only the products
with good quality but also competitive price.
5.Machining Shop
With our powerful precision CNC machining equipments such as lathes, milling machines and drilling press, we can easily operate Turning, Drilling and Milling. Furthermore, we are able to run other operations like cutting, grinding, bending, shaping, plHangZhou and sawing.
 

Use:

Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,

electric power, telecommunictions, textiles, and transportation departments.

Such as:

1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.

2. Pum:Water pump, oil pump, slush pump, etc.

3. Fan: Draft fan, fanner, boil fan, etc.

4. Excator:bucket excavator bucket, wheel excavators .

5. Crane:Tower crane, gantry crande, bridge crane.

6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.

7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.

8. Plastic feeder, rubber smelling machine, etc.

 

 

General Products Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system. E.g.
Engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection
pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, flywheel, oil pump housing, starter housing, coolant pump
housing, transmission shaft , transmission gear, sprocket, chains etc.

Applicable Material

iron or stainless steel or aluminum etc., or as customer request.

Casting Blank Weight

Range from 0.01kg-1000kg

Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/ Reaming /Grinding/Honing and etc.

Machining Tolerance

From 0.005mm-0.01mm-0.1mm

Machined Surface Quality

Ra 0.8-Ra3.2, according to customer requirement

Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching.

Applicable Finish Surface Treatment

Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate,
Dacromat coating, Finish Painting etc.

MOQ per batch

For Pulley: 1pc available for sample test

Lead Time

about 50 days of Pulley

 

       1. Q: Why choose CHINAMFG product?
       A: We CHINAMFG have our own plant– HangZhou CHINAMFG machinery Co.,Ltd, therefore,
       we can surely promise the quality of every product and provide you comparable price.
 
       2. Q: Do you provide OEM Service?
       A: Yes, we provide OEM Service.
 
       3.  Q: Do you provide customized investment casting parts?
       A: Yes. Customers give us drawings and specifications, and we will manufacture accordingly.
 
      4. Q: What is your payment term?
      A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc..

      If there’s anything I can help, please feel free to contact with me.

Certification: CE, ISO, ISO9001:2015
Pulley Sizes: Type A
Manufacturing Process: Casting
Samples:
US$ 4/Piece
1 Piece(Min.Order)

|

Order Sample

Samples produced according to your requirement
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cast iron pulley

Can cast iron pulleys be used in HVAC systems and air conditioning units?

Yes, cast iron pulleys can be used in HVAC systems and air conditioning units. They are commonly utilized in various components and mechanisms within these systems. Here’s a detailed explanation of how cast iron pulleys can be used in HVAC systems and air conditioning units:

  • Belt Drive Systems: Many HVAC systems and air conditioning units rely on belt drive systems to transfer power from electric motors to various components such as fans, blowers, and compressors. Cast iron pulleys are frequently employed in these belt drive systems. They provide the necessary rotational motion and torque transfer between the motor shaft and the driven components. The robustness and durability of cast iron make them suitable for handling the demands of HVAC applications.
  • Tensioning Mechanisms: Proper tensioning of belts is crucial in HVAC systems to ensure efficient power transmission and prevent belt slippage. Cast iron pulleys are often used in tensioning mechanisms to maintain the desired tension in the belts. Tensioning pulleys with adjustable positions or different diameters can be employed to achieve the optimal tension. The stability and strength of cast iron pulleys contribute to maintaining consistent belt tension, resulting in reliable and efficient operation of the HVAC system.
  • Fan and Blower Assemblies: Fans and blowers are essential components in HVAC systems and air conditioning units, responsible for circulating air and facilitating heat exchange. Cast iron pulleys are commonly found in fan and blower assemblies. They are used to drive the fan blades or impellers, providing the necessary rotational motion to generate airflow. Cast iron pulleys offer the strength and stability required to withstand the forces associated with fan operation and maintain the desired rotational speed.
  • Compressor Systems: Compressors are integral to air conditioning units, as they are responsible for compressing and circulating refrigerant. Cast iron pulleys can be used in the compressor systems of air conditioning units. They transmit power from the motor to the compressor, enabling the compression process. The durability and wear resistance of cast iron pulleys make them suitable for handling the high loads and pressures involved in compressor operation.
  • Bearing Support: Cast iron pulleys can also provide support for bearings used in HVAC systems and air conditioning units. They serve as the mounting point for bearings that support rotating shafts, ensuring smooth and stable operation. Cast iron pulleys offer the necessary rigidity and support, minimizing shaft deflection and reducing the risk of premature bearing wear or failure. This helps to extend the lifespan of the bearings and improve the overall reliability of the HVAC system.
  • Vibration Damping: Vibrations can be a concern in HVAC systems, as they can lead to noise, discomfort, and potential damage to components. Cast iron pulleys, known for their inherent damping properties, help reduce vibrations in the system. The weight and rigidity of cast iron absorb and dissipate vibrations, contributing to quieter operation and increased comfort. Additionally, reduced vibrations can help prolong the lifespan of other components by minimizing wear and stress on the system.

In summary, cast iron pulleys are commonly used in HVAC systems and air conditioning units for various purposes such as driving belt systems, tensioning belts, powering fans and blowers, driving compressors, providing bearing support, and reducing vibrations. The strength, durability, and vibration-damping properties of cast iron pulleys make them suitable for withstanding the demands of HVAC applications and ensuring reliable and efficient operation.

cast iron pulley

What materials are commonly used in the casting of cast iron pulleys?

In the casting of cast iron pulleys, several materials are commonly used to achieve the desired properties and characteristics. These materials are carefully selected based on factors such as strength, durability, and heat resistance. Here’s a detailed explanation of the materials commonly used in the casting of cast iron pulleys:

  • Gray Cast Iron: Gray cast iron, also known as gray iron, is the most common material used in the casting of cast iron pulleys. It offers excellent machinability, good wear resistance, and high damping capacity. Gray cast iron consists primarily of iron with carbon and silicon as its main alloying elements. It has a characteristic gray appearance due to the presence of graphite flakes in its microstructure, which provide lubrication and aid in reducing friction during power transmission.
  • Ductile Cast Iron: Ductile cast iron, also known as nodular cast iron or spheroidal graphite iron, is another material used in the casting of cast iron pulleys. It has a similar composition to gray cast iron but with the addition of small amounts of magnesium or cerium. The presence of these alloying elements encourages the formation of spherical graphite nodules instead of flakes, resulting in improved ductility, toughness, and impact resistance. Ductile cast iron pulleys are often preferred in applications where high strength and resistance to shock or vibration are required.
  • Malleable Cast Iron: Malleable cast iron is occasionally used in the casting of cast iron pulleys, particularly in applications that require high ductility and toughness. Malleable cast iron is produced by heat-treating white cast iron, which involves annealing the material at elevated temperatures. This process transforms the carbon in the microstructure into irregularly shaped graphite nodules, imparting improved ductility and toughness to the material. Malleable cast iron pulleys can withstand higher stress and impact loads compared to gray or ductile cast iron.
  • Alloyed Cast Iron: In certain cases, alloyed cast iron may be used for specific casting requirements. Alloying elements such as nickel, chromium, or molybdenum can be added to enhance specific properties of the cast iron pulleys. For example, nickel can improve corrosion resistance, while chromium can increase wear resistance and heat resistance. Alloyed cast iron pulleys are typically employed in applications that demand superior performance under challenging operating conditions.

In summary, the materials commonly used in the casting of cast iron pulleys include gray cast iron, ductile cast iron, malleable cast iron, and occasionally alloyed cast iron. Each material offers unique properties and advantages, allowing for the selection of the most suitable material based on the specific requirements of the pulley application. Whether it’s the excellent machinability of gray cast iron, the high strength of ductile cast iron, the enhanced toughness of malleable cast iron, or the specialized properties of alloyed cast iron, these materials contribute to the reliable and efficient power transmission provided by cast iron pulleys.

cast iron pulley

Can you explain the typical applications of cast iron pulleys in machinery?

A cast iron pulley finds widespread use in a variety of machinery and mechanical systems due to its unique characteristics and capabilities. Its strength, durability, and heat resistance make it well-suited for numerous applications where reliable power transmission is essential. Here’s a detailed explanation of the typical applications of cast iron pulleys in machinery:

  • Industrial Machinery: Cast iron pulleys are commonly employed in industrial machinery, such as conveyor systems, manufacturing equipment, and material handling systems. These pulleys facilitate the movement of materials, products, or components, often in demanding and heavy-duty environments. Their robust construction and ability to handle substantial loads make them suitable for applications where reliable power transmission is crucial.
  • Automotive Systems: Cast iron pulleys are used in various automotive systems, including engines, power steering systems, and air conditioning systems. In engine applications, cast iron pulleys are often utilized in the serpentine belt system to drive various engine accessories, such as the alternator, water pump, and power steering pump. The heat resistance and durability of cast iron make it an ideal material for withstanding the demanding conditions under the hood.
  • Agricultural Machinery: Cast iron pulleys play a significant role in agricultural machinery, such as tractors, harvesters, and irrigation systems. These pulleys are utilized in power transmission systems to drive components like belts, chains, and gears, enabling the efficient operation of agricultural equipment. The ability of cast iron pulleys to endure heavy loads and resist wear and tear makes them well-suited for the demanding conditions encountered in agricultural applications.
  • Woodworking Machinery: Cast iron pulleys are commonly used in woodworking machinery, such as table saws, planers, and lathes. They are employed in power transmission systems to drive cutting blades, feed rollers, and other moving parts. The stability and vibration-dampening properties of cast iron contribute to the accuracy and smooth operation of woodworking equipment, ensuring precise cuts and consistent performance.
  • Mining Equipment: Cast iron pulleys are utilized in mining equipment, including crushers, conveyors, and ore processing machinery. These pulleys are responsible for transmitting power to move heavy loads of materials in mining operations. The robust construction and high load-bearing capacity of cast iron pulleys make them suitable for the demanding and harsh conditions found in mining environments.
  • Pumping Systems: Cast iron pulleys are commonly found in pumping systems used for water supply, wastewater management, and industrial applications. They are employed in pumps to transfer power from electric motors or engines to drive impellers or other pumping mechanisms. Cast iron pulleys provide the necessary strength and durability to handle the continuous operation and heavy loads associated with pumping systems.
  • Exercise Equipment: Cast iron pulleys are also utilized in various types of exercise equipment, such as weight machines, cable systems, and resistance training equipment. These pulleys enable the smooth and controlled movement of cables or belts, providing resistance or assistance during exercises. The durability and stability of cast iron pulleys contribute to the longevity and reliability of exercise equipment in commercial gyms or home fitness setups.

In summary, cast iron pulleys find typical applications in a wide range of machinery, including industrial machinery, automotive systems, agricultural machinery, woodworking machinery, mining equipment, pumping systems, and exercise equipment. Their strength, durability, heat resistance, and ability to handle heavy loads make them indispensable for reliable power transmission in various industries and mechanical systems.

China best Customized Cast Iron Transmission Gear/V-Belt/Groove/Conveyor Pulley   engine pulleyChina best Customized Cast Iron Transmission Gear/V-Belt/Groove/Conveyor Pulley   engine pulley
editor by CX

2023-12-12

Cast Iron Pulley

As one of the cast iron pulley manufacturers, suppliers, and exporters of mechanical products, We offer cast iron pulley and many others.

Please get in touch with us for details.

Manufacturer supplier exporter of the cast iron pulley.

Recent Posts