Product Description

Product Description

A) Taper Bush : 1008,1108,1210,1610,1615,2012,2517,3571,3030,3535,4030,4040,5050.
Different bores with keyway are available in metric and in inches.
B) Welding hubs for taper bushes
a. Taper type K weld-on hubs; b. Taper type W-WA weld-on hubs; c. Taper type F weld-on hubs;
d. Taper type S weld-on hubs; e. Taper type W weld-on hubs; f. Taper type WH weld-on hubs;
C) Taper adapters
1215B, 1615B, 2517B, 2525B, 3030B, 3535B, 4040B, 4545B
(Note: Stanard for taper bushing weld-on hubs adpot USA DODGE Co. and Martin standard. Any production and sales should be
authorised. )
D) Taper bored bolt-on hubs
SM1210, SM1610-1, SM1610-2, SM2012, SM2517, SM30-1, SM30-2;
E) XT Bushing
XTB15, XTB20, XTB25, XTB30, XTB35, XTB40, XTB45, XTB50, XTB60, XTB70, XTB80, XTB100, XTB120.
F) XH hubs
XTH15, XTH20, XTH25, XTH30, XTH35, XTH40, XTH45, XTH50, XTH60, XTH70, XTH80, XTH100, XTH120;
XTH15F4, XTH15F5, XTH15F6, XTH15F8; XTH20F5, XTH20F6, XTH20F8, XTH20F10, XTH20F12; XTH25F6, XTH25F8, XTH25F10, XTH25F12;
G) Split taper bushings
G, H, P1, P2, P3, B, Q1, Q2, Q3, R1, R2, S1, S2, U0, U1, U2, W1, W2, Y0.
H)Steel hubs for split taper bushings
HG1, HH1, HCH1, HP1, HCP1, HP2, HB1, HB2, HQ1, HCQ1, HQ2, HR1, HR2, HS1, HS2, HU0, HU1, HU2, HW1;

Bushing No.

A

B

D Bolt Circle

Wt (Apx.)lbs.

1008

1 25/64

7/8

1 21/64

0.27

1108

1.511

7/8

1 29/64

0.33

1210

1 7/8

1

1 3/4

0.61

1215

1.875

1 1/2

1 3/4

0.8

1610

2 1/4

1

2 1/8

0.9

1615

2.25

1 1/2

2 1/8

1.2

2012

2 3/4

1 1/4

2 5/8

1.7

2517

3.375

1 3/4

3 1/4

3.5

2525

3 3/8

2 1/2

3 1/4

4.9

3571

4.25

2

4

6.5

3030

4 1/4

3

4

9.2

3535

5

3 1/2

4.83

14

4040

5 3/4

4

5.54

22

4545

6.375

4 1/2

6.13

30

5050

7

5

6.72

38

 

Packaging & Shipping

Company Profile

FAQ

 

Certification: CE
Pulley Sizes: Type A
Manufacturing Process: Casting
Material: Iron
Surface Treatment: Oxygenation
Application: Mining Transport

cast iron pulley

How are cast iron pulleys integrated into conveyor systems for material handling?

Cast iron pulleys play a crucial role in conveyor systems for material handling, enabling the efficient movement of goods and materials. Their integration involves various components and considerations to ensure smooth operation and optimal performance. Here’s a detailed explanation of how cast iron pulleys are integrated into conveyor systems for material handling:

  • Pulley Types: Conveyor systems utilize different types of cast iron pulleys depending on the specific requirements of the application. Common types include drive pulleys, which transfer power from the motor to the conveyor belt, and idler pulleys, which support and guide the belt. Drive pulleys typically have a larger diameter and are connected to the motor shaft, while idler pulleys are used to maintain belt tension and alignment. The selection of the appropriate pulley types depends on factors such as load capacity, belt speed, and the overall conveyor design.
  • Pulley Placement: The placement of cast iron pulleys within the conveyor system is critical for proper belt tracking and tensioning. Drive pulleys are typically located at the head of the conveyor, where they receive power from the motor and initiate belt movement. Idler pulleys are strategically positioned along the conveyor path to support the belt and maintain its alignment. The number and arrangement of idler pulleys depend on factors such as belt length, load distribution, and the desired belt trajectory.
  • Belt Engagement: Cast iron pulleys are designed with grooves or channels that engage with the conveyor belt. The pulley’s groove profile corresponds to the shape and dimensions of the belt, ensuring proper alignment and grip. The belt wraps around the pulley’s circumference, and the friction between the belt and the pulley surface enables power transmission and movement. The design of the pulley’s groove profile and surface finish is crucial for minimizing belt slippage, optimizing power transfer, and reducing wear on the belt and pulley.
  • Bearing Arrangement: Cast iron pulleys are equipped with bearings to facilitate smooth rotation and reduce friction. The bearings are typically mounted within the pulley’s hub or housing, allowing the pulley to rotate freely on its shaft. Proper bearing selection, placement, and lubrication are essential to ensure reliable and efficient operation. Sealed or shielded bearings may be used to protect against environmental contaminants and extend the bearing’s service life. The pulley’s bearing arrangement should be designed to handle the anticipated loads and provide adequate support for the pulley’s rotational motion.
  • Tensioning and Tracking: Cast iron pulleys play a role in maintaining proper belt tension and tracking. Tensioning mechanisms, such as take-up systems, are often incorporated into the conveyor system to adjust the belt’s tension and compensate for stretching or wear over time. Idler pulleys, positioned strategically along the conveyor path, help maintain the belt’s alignment and prevent tracking issues. Proper tensioning and tracking mechanisms, combined with well-designed pulleys, ensure optimal belt performance, minimize belt wear, and prevent belt misalignment or damage.
  • System Integration: Integrating cast iron pulleys into a conveyor system involves considering the overall design and coordination with other components. This includes aligning the pulley sizes, belt specifications, and drive system requirements. The pulleys should be properly sized to accommodate the anticipated loads and belt speed. Additionally, the pulley’s shaft diameter and keyway design should align with the motor or drive system’s specifications to ensure proper connection and power transmission. Proper integration ensures the smooth operation and efficiency of the conveyor system for material handling.

In summary, cast iron pulleys are integrated into conveyor systems for material handling through careful consideration of pulley types, placement, belt engagement, bearing arrangement, tensioning and tracking mechanisms, and overall system integration. By selecting the appropriate pulley types, positioning them correctly, ensuring proper belt engagement and tensioning, and coordinating with other system components, engineers can design conveyor systems that efficiently transport materials, minimize belt wear, and ensure reliable performance in various material handling applications.

cast iron pulley

What safety considerations should be kept in mind when working with cast iron pulleys?

Working with cast iron pulleys requires careful adherence to safety measures to ensure the well-being of individuals involved in the handling, installation, and maintenance of the pulleys. Here’s a detailed explanation of the safety considerations that should be kept in mind when working with cast iron pulleys:

  • Personal Protective Equipment (PPE): Individuals working with cast iron pulleys should wear appropriate personal protective equipment. This may include safety glasses or goggles to protect the eyes from debris or flying particles during installation or maintenance. Additionally, gloves should be worn to prevent cuts or abrasions when handling sharp edges or rough surfaces. Depending on the specific working conditions, other PPE such as protective clothing, hearing protection, or respiratory protection may be necessary.
  • Weight and Lifting: Cast iron pulleys can be heavy, and caution should be exercised when lifting or moving them. It is important to use proper lifting techniques, such as bending the knees and lifting with the legs, to avoid strain or injury to the back. When necessary, mechanical lifting equipment or assistance from others should be utilized to safely handle heavy pulleys.
  • Sharp Edges and Surfaces: Cast iron pulleys may have sharp edges or rough surfaces, which can pose a risk of cuts or abrasions. Care should be taken when handling the pulleys to avoid contact with these sharp areas. If necessary, deburring or smoothing the edges can help reduce the risk of injuries.
  • Proper Installation: When installing cast iron pulleys, it is important to follow the manufacturer’s instructions and guidelines. Ensuring proper alignment, correct belt tension, and secure mounting are essential for safe operation. If unsure about the installation process, consulting with a qualified professional or referring to industry standards can help ensure safe and efficient installation.
  • Maintaining Safety Guards: Cast iron pulleys are often used in conjunction with belts and other power transmission components. It is important to maintain and properly secure safety guards that protect individuals from contact with moving parts. Safety guards should not be removed or bypassed unless necessary for maintenance or repairs, and proper lockout/tagout procedures should be followed to prevent accidental energization or movement of the pulleys.
  • Regular Maintenance and Inspection: Routine maintenance and inspection of cast iron pulleys are essential for identifying and addressing potential safety hazards. Inspecting for signs of wear, damage, or misalignment can help prevent unexpected failures or accidents. Lubrication should be performed as per manufacturer recommendations to ensure smooth operation and minimize friction-related risks.
  • Training and Knowledge: Individuals working with cast iron pulleys should receive appropriate training and possess the necessary knowledge to perform their tasks safely. This includes understanding the hazards associated with working with pulleys, knowing proper procedures for installation and maintenance, and being familiar with emergency response protocols in case of an incident.

In summary, working with cast iron pulleys requires adherence to various safety considerations. This includes wearing appropriate personal protective equipment, using proper lifting techniques, being cautious of sharp edges and surfaces, following proper installation procedures, maintaining safety guards, conducting regular maintenance and inspection, and ensuring adequate training and knowledge. By prioritizing safety measures, individuals can minimize the risk of injuries and create a safer working environment when working with cast iron pulleys.

cast iron pulley

In which industries are cast iron pulleys commonly used?

Cast iron pulleys are widely used in numerous industries due to their robust construction, durability, and ability to handle heavy loads. Their versatility and reliability make them a popular choice for power transmission applications. Here’s a detailed explanation of the industries where cast iron pulleys are commonly used:

  • Manufacturing and Industrial: Cast iron pulleys are extensively used in the manufacturing and industrial sectors. They find applications in conveyor systems, assembly lines, material handling equipment, and various machinery used in industries such as automotive, steel, pharmaceuticals, food processing, and packaging. Cast iron pulleys provide efficient power transmission and contribute to the smooth operation of production processes.
  • Agriculture and Farming: The agricultural industry relies on cast iron pulleys for a range of equipment and machinery. In agricultural applications, cast iron pulleys are commonly used in tractors, combines, harvesters, irrigation systems, and other farming machinery. They play a key role in power transmission systems, enabling the efficient operation of agricultural equipment in tasks such as tilling, planting, harvesting, and water management.
  • Automotive and Transportation: Cast iron pulleys have widespread use in the automotive industry and transportation sector. They are employed in engines, power steering systems, air conditioning systems, and other vehicle components. Cast iron pulleys contribute to the proper functioning of serpentine belt systems, driving engine accessories, such as alternators, water pumps, air compressors, and power steering pumps, providing reliable power transmission in vehicles.
  • Mining and Extractive Industries: The mining industry extensively utilizes cast iron pulleys in various mining equipment and machinery. Cast iron pulleys are found in crushers, conveyor systems, ore processing machinery, and other mining applications. They provide the necessary power transmission to move heavy loads of materials, contributing to the extraction and processing of minerals in mining operations.
  • Construction and Infrastructure: Cast iron pulleys are commonly used in the construction and infrastructure sectors. They find applications in equipment such as cranes, hoists, concrete mixers, and conveyor systems used in construction sites, building projects, and infrastructure development. Cast iron pulleys enable the efficient movement of materials and equipment, contributing to the smooth execution of construction tasks.
  • Woodworking and Carpentry: Cast iron pulleys are utilized in woodworking machinery and carpentry tools. They are found in table saws, planers, lathes, and other woodworking equipment that requires power transmission. Cast iron pulleys contribute to the precise and controlled movement of cutting blades, feed rollers, and other components, ensuring accurate cuts and consistent performance in woodworking applications.
  • Water Management and Utilities: Cast iron pulleys are commonly used in water management systems and utilities. They find applications in pumps, water treatment plants, wastewater management systems, and industrial facilities. Cast iron pulleys provide reliable power transmission for pumps, facilitating the movement of water or other fluids for various purposes such as water supply, irrigation, drainage, and wastewater treatment.

In summary, cast iron pulleys are commonly used in industries such as manufacturing and industrial, agriculture and farming, automotive and transportation, mining and extractive industries, construction and infrastructure, woodworking and carpentry, and water management and utilities. Their strength, durability, and ability to handle heavy loads make them an essential component for reliable power transmission in a wide range of industrial applications and mechanical systems.

China wholesaler 3535 European Standards Cast Iron Taper Lock Bush Tapered Bore Bush Sleeve Bushing for Belt Pulley   with high quality China wholesaler 3535 European Standards Cast Iron Taper Lock Bush Tapered Bore Bush Sleeve Bushing for Belt Pulley   with high quality
editor by CX

2023-10-10

Cast Iron Pulley

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